Throughput
is the required time for moving orders through production process, from receipt
to delivery. It is a required focus for just-in-time(JIT) process and it is a
requirement for good production systems. Manufacturing cycle time is a subset
of throughput and estimates the time between the arrival of raw materials and
the shipping of finished products.
In
order to create and maintain a good production system, operation managers would
need to address three pervasive and fundamental issues: Eliminate waste, remove
variability, and improve throughput. Therefore operation managers would also
need to focus on manufacturing cycle time in order to improve throughput.
Throughput
can be improved by lowering manufacturing cycle time. For example a company
that changes its method and pulls its materials directly from qualified
suppliers to the assembly line, can drastically reduce its manufacturing cycle
time, incoming inspection staff, and problems on the shop floor caused by
defective materials which would lead to throughput improvement.
Manufacturing cycle
time is one of throughput’s major concerns. Reducing manufacturing cycle time
would improve throughput but throughput also involves administrative activities
of receiving orders, ordering raw materials from suppliers, and the time it
takes for raw materials to arrive to assembly lines. Manufacturing cycle time
and throughput can improve using the pull
system. Pull system is a technique that pulls a unit to where it is needed
just as it is needed.
Throughput is directly
related to manufacturing cycle time which is its subset. Improvement in
manufacturing cycle time would improve throughput. However they are different
in their activity size. Manufacturing cycle time estimates the time between the
arrival of raw materials and the shipping of finished product. Throughput
should also estimate its administrative time and the awaiting time of receiving
raw materials from suppliers. Throughput improvement is a required focus of
just-in-time (JIT) process and lean operations.
Resource:
Heizer Jay, Render Barry; Operations Management,
Prentice Hall: 10th
Edition.